该厂位于东莞市石排镇，地处亚热带季风气候区，常年气温较高，夏季湿热多雨，秋冬干燥，车间常年面临高温、高湿的环境挑战，尤其在夏季，室内温度可长时间维持在35℃以上，湿度也常超过70%，严重影响生产环境稳定性和人员舒适度。

公司专注于铜箔软连接、铝箔软连接、编织线软连接三类产品的生产，生产工艺涵盖上料、冲压、3D折弯、剥胶清洗、激光切割、线蕊上胶等多道精密工序。其中，焊接与上胶等环节对环境温湿度极为敏感——高温易导致胶体粘性变化，影响粘接强度；湿度过高则可能引起金属表面氧化，甚至影响焊接质量。此外，精密折弯与全检工序也需要在稳定舒适的环境中操作，以确保产品尺寸精准、外观达标。因此，一个恒温、低湿、空气流通的生产环境，不仅关系到产品品质，也直接影响工艺一致性与生产效率。

厂房为多层钢筋混凝土标准结构，密封性较好，并配有大型玻璃窗以增强采光。原有通风仅依靠普通风扇，空气流动无序，无法实现整体降温除湿，尤其在焊接区域热量积聚明显，员工长时间工作容易疲劳，也增加了操作安全隐患。

瑞峰环保制冷的方案设计团队综合考虑了地理气候、厂房结构、工艺特点与空间布局等多重因素：

1、厂房密封性强，适合采用内循环气流组织的工业空调系统，避免室外高温高湿空气直接影响室内环境；

2、车间实际使用面积紧凑，地面设备已布满，因此选用吊挂式安装，最大限度节约地面空间。同时屋顶也布局了环保管，无法采用可岗位定点送风的管道式空调；

3、车间单间面积不大，适合采用出风柔和、覆盖均匀的轴流机型，确保送风无盲区，同时避免强风直吹影响工艺操作；

4、针对不同工序区的温湿度差异，灵活布置风口位置，实现分区调控、精准送风。

最终，每个车间配备多台大功率吊挂式轴流工业省电空调，形成高效循环降温体系。系统运行后，车间温度稳定控制在26-28℃，湿度保持在50%-60%之间。员工在舒适环境中工作，疲劳感大幅降低，专注度与操作安全性显著提升；生产设备散热得到有效控制，胶合与焊接质量更加稳定，产品合格率进一步提高。整体工作环境的改善，不仅增强了员工归属感，也为企业实现了可持续的生产效率与品质双提升。

此次工程虽是针对五金行业，但其环境控制方案同样适用于电子装配、精密加工、塑料注塑、包装仓储等具有类似环境需求的生产场景。瑞峰环保制冷将持续以专业化、定制化的通风降温解决方案，助力更多企业打造健康、高效、节能的工业环境。

The factory is located in Shipai Town, Dongguan City, in the subtropical monsoon climate zone. The temperature is high all year round, with humid and rainy summers and dry autumns and autumns. The workshop faces environmental challenges of high temperature and humidity all year round, especially in summer. The indoor temperature can be maintained above 35 ℃ for a long time, and the humidity often exceeds 70%, seriously affecting the stability of the production environment and the comfort of personnel.

The company focuses on the production of three types of products: copper foil soft connections, aluminum foil soft connections, and braided wire soft connections. The production process covers multiple precision processes such as feeding, stamping, 3D bending, stripping and cleaning, laser cutting, and wire core gluing. Among them, welding and gluing processes are extremely sensitive to environmental temperature and humidity - high temperatures can easily cause changes in the viscosity of the glue, affecting the bonding strength; Excessive humidity may cause metal surface oxidation and even affect welding quality. In addition, precision bending and full inspection processes also need to be operated in a stable and comfortable environment to ensure accurate product dimensions and appearance standards. Therefore, a production environment with constant temperature, low humidity, and air circulation is not only related to product quality, but also directly affects process consistency and production efficiency.

The factory building is a multi story reinforced concrete standard structure with good sealing, and is equipped with large glass windows to enhance lighting. The original ventilation relied solely on ordinary fans, resulting in disordered air flow and inability to achieve overall cooling and dehumidification, especially in welding areas where heat accumulation is significant. Prolonged work by employees can lead to fatigue and increase operational safety hazards.

The design team of Ruifeng Environmental Protection Refrigeration has comprehensively considered multiple factors such as geographical climate, factory structure, process characteristics, and spatial layout

1. The factory building has strong sealing and is suitable for industrial air conditioning systems with internal circulation airflow organization to avoid direct impact of outdoor high temperature and high humidity air on the indoor environment;

2. The actual usage area of the workshop is compact, and the ground equipment is already covered, so a hanging installation is chosen to maximize the saving of ground space. At the same time, the roof is also equipped with environmental protection pipes, and it is not possible to use ducted air conditioners that can provide air supply at designated positions;

3. The single room area in the workshop is not large, and it is suitable to use axial flow machines with soft air outlet and uniform coverage to ensure that there are no blind spots in the air supply, while avoiding strong wind directly affecting the process operation;

4. Based on the temperature and humidity differences in different process areas, flexibly arrange the position of air vents to achieve zoning control and precise air supply.

Ultimately, each workshop is equipped with multiple high-power suspended axial flow industrial energy-saving air conditioners, forming an efficient circulating cooling system. After the system is running, the temperature in the workshop is stably controlled at 26-28 ℃, and the humidity is maintained between 50% -60%. Employees working in a comfortable environment experience significantly reduced fatigue and improved focus and operational safety; The heat dissipation of production equipment is effectively controlled, the quality of bonding and welding is more stable, and the product qualification rate is further improved. The improvement of the overall working environment not only enhances employees' sense of belonging, but also achieves sustainable production efficiency and quality improvement for the enterprise.

Although this project is aimed at the hardware industry, its environmental control plan is also applicable to production scenarios with similar environmental requirements, such as electronic assembly, precision machining, plastic injection molding, packaging and warehousing. Ruifeng Environmental Protection Refrigeration will continue to provide professional and customized ventilation and cooling solutions to help more enterprises create healthy, efficient, and energy-saving industrial environments.